We are currently seeking an experienced Senior Mechanical Design Engineer to specify and advance the design of Powertrain Products, Processes and Equipment technologies at Lucid Motors. This position requires a deep understanding of mechanical design, feasibility testing, electromechanical equipment integration and process validation (DQ/IQ/OQ/PQ). The ideal candidate will have a strong background in Laser Welding, Equipment Design, Product DFM and Metrology of output Quality. This role demands the ability to work effectively in a fast-paced environment with striving for excellence.
The Role:
· Lead new Product Development efforts with regards to ideation, feasibility studies and prototyping.
· Ideation & creation of Workholding strategies and solutions to retool universal capex for Process & Metrology requirements.
· Collaborate cross-functionally to brainstorm and co-develop new Product performance requirements and specifications
· Perform materials characterization, analysis, and selection; work with modeling engineers to create technical roadmaps and plans
· Communicate with process engineers for product specific process & equipment requirements leading to Operations team handoff and training.
· Contribute to the development of test methods and plans to evaluate Powertrain product performance
· Design and conduct experiments with Vendors, OEMs and Integrators to optimize Product, Process & Equipment performance
· Host discussions with suppliers regarding novel design and manufacturing solutions.
· Work and Train Technicians on Equipment & Process Operations for Prototyping, Feasibility Testing and Process Validation of Product/Process/Equipment.
Qualifications:
· Strong experience in Product Design & Process development engineering
· Catia 2D and 3D SW Experience required
· Strong documentation and communication skills are a must
· In-depth understanding of advanced manufacturing processes (e.g.- Laser Welding, Laser Marking, Laser Cutting, Wirebonding, Smartwelding, etc).
· Knowledge of Process DOE and Validation Methods (e.g. –DQ, IQ/OQ/PQ, Window Testing, Cpk – Process Capability & Characterization studies).
· Periodic Travel to Lucid Advanced Manufacturing Plate (AMP) locations for Process/Equipment onboarding, Training and Test.
Preferred:
· > 5yr experience in Product Design & Manufacturing role
· Experience with product refinement through metrology and test
· Experience with SPC monitoring of established Processes and Equipment.
· Product specific workholding solution derivation for Manufacturing Equipment and Lab Testing.
Education:
· PhD, or masters with 3 years of relevant work experience, or bachelors with 5 years of relevant work experience
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