<h2><strong>About RenewCO</strong><strong>2</strong></h2><p>RenewCO2 is pioneering the next generation of electrochemical CO2 conversion technologies to produce sustainable aviation fuels and chemicals with unprecedented energy efficiency and cost-effectiveness. Our technology transforms industrial CO2 emissions into valuable products, creating a circular carbon economy and driving the transition to a fossil-free future. We're building technology that creates economically viable pathways to decarbonization.</p><h2><strong>Position Overview</strong></h2><p>We're seeking a dynamic CO2 Electrolysis Stack Mechanical Engineer to join our engineering team during this pivotal phase of scaling from R&amp;D to commercial deployment. You will lead the mechanical design, optimization, and testing of our next-generation CO2 electrolysis stacks, working at the intersection of electrochemistry, materials science, and mechanical engineering to deliver high-performance, manufacturable systems.</p><h2><strong>Key Responsibilities</strong></h2><p><strong>Design &amp; Development</strong></p><ul><li>Lead mechanical design engineering for CO2 electrolysis stack systems, including bipolar plates, manifolds, sealing systems, and compression assemblies</li><li>Create detailed 3D models and technical drawings using CAD software</li><li>Develop and optimize stack assembly procedures and manufacturing processes</li><li>Design pressurized gas systems including valves, piping, and pressure vessels in compliance with ASME BPVC and relevant industry standards</li></ul><p><strong>Analysis &amp; Optimization</strong></p><ul><li>Conduct computational fluid dynamics (CFD) modeling to optimize flow distribution and thermal management within stack assemblies</li><li>Perform structural finite element analysis (FEA) to ensure mechanical integrity under operational conditions</li><li>Execute tolerance analysis and develop Design for Manufacturing and Assembly (DFMA) strategies</li><li>Conduct Design Failure Mode and Effects Analysis (DFMEA) for stack components</li></ul><p><strong>Testing &amp; Validation</strong></p><ul><li>Lead build and testing of prototype stack systems from initial concept through validation</li><li>Develop comprehensive test protocols and Design Verification Plans &amp; Reports (DVP&amp;R)</li><li>Collaborate with process engineers to integrate instrumentation and control systems</li><li>Analyze performance data and implement design improvements based on test results</li></ul><p><strong>Documentation &amp; Quality</strong></p><ul><li>Maintain detailed engineering documentation including specifications, BOMs, and requirements traceability</li><li>Develop and maintain quality control procedures and inspection protocols</li><li>Create and conduct design reviews </li><li>Support technology transfer activities for manufacturing scale-up</li></ul><h2><strong>Required Qualifications</strong></h2><p><strong>Education &amp; Experience</strong></p><ul><li>Bachelor's degree in Mechanical Engineering, Chemical Engineering, or related field (Master's preferred)</li><li>5+ years of experience in mechanical design engineering, preferably in electrochemical systems, pressurized gas systems, or related technologies</li></ul><p><strong>Technical Skills</strong></p><ul><li>Proficiency in CAD software (SolidWorks, AutoCAD, or similar)</li><li>Strong experience with CFD analysis (ANSYS Fluent, COMSOL, or similar)</li><li>Solid background in structural FEA and mechanics of materials</li><li>Experience with tolerance analysis and statistical design methods</li><li>Familiarity with manufacturing processes including machining, photo etching, welding, and assembly</li></ul><p><strong>Core Competencies</strong></p><ul><li>Deep understanding of fluid dynamics, heat transfer, and mass transport phenomena</li><li>Experience with sealing and gasket design for high-performance applications</li><li>Strong analytical and problem-solving capabilities</li><li>Excellent project management and organizational skills</li><li>Outstanding written and verbal communication abilities</li></ul><h2><strong>Preferred Qualifications</strong></h2><ul><li>Experience with electrolysis systems (PEM, alkaline, or CO2 electrolysis)</li><li>Experience with full product development lifecycle from concept through manufacturing</li><li>Knowledge of electrochemical processes and cell stack design</li></ul><h2><strong>What We Offer</strong></h2><p><strong>Competitive Package</strong></p><ul><li>Competitive salary commensurate with experience</li><li>Equity participation</li><li>Health, dental, and vision insurance</li><li>Flexible PTO and parental leave policies</li></ul><p><strong>Professional Growth</strong><br></p><ul><li>Collaborative environment with world-class scientists and engineers</li><li>Professional development and conference attendance support</li></ul><p><strong>Work Environment</strong></p><ul><li>State-of-the-art R&amp;D facilities and equipment</li><li>Inclusive, mission-driven company culture</li><li>Direct impact on developing transformative climate solutions</li></ul><h2><strong>Join Our Mission</strong></h2><p>This is an exceptional opportunity to play a fundamental role in scaling breakthrough CO2 conversion technology that will help decarbonize aviation and chemical manufacturing. You'll work alongside a passionate team of innovators who are committed to creating real solutions for climate change while building a sustainable business.</p><p>If you're excited about applying your mechanical engineering expertise to solve one of the most important challenges of our time, we'd love to hear from you.</p><p></p><p><em>RenewCO</em><em>2</em><em> is committed to building a diverse and inclusive team. We welcome applications from all qualified candidates regardless of race, gender, age, religion, sexual orientation, or disability status.</em></p><p></p>

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<div id="ember56" class="ember-view organization-about-module__content-consistant-cards-description"><span class="lt-line-clamp__line">RenewCO₂ is revolutionizing chemical production from carbon dioxide emissions with our Electrocatalytic</span>&nbsp;<span class="lt-line-clamp__line lt-line-clamp__line--last">Carbon Utilization Technology (eCUT) that is low-cost, energy-efficient, and carbon-negative.</span></div>
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Mechanical Design Engineer (Electrochemical Systems)

<h2><strong>About RenewCO</strong><strong>2</strong></h2><p>RenewCO2 is pioneering the next generation of electrochemical CO2 conversion technologies to produce sustainable aviation fuels and chemicals with unprecedented energy efficiency and cost-effectiveness. Our technology transforms industrial CO2 emissions into valuable products, creating a circular carbon economy and driving the transition to a fossil-free future. We're building technology that creates economically viable pathways to decarbonization.</p><h2><strong>Position Overview</strong></h2><p>We're seeking a dynamic CO2 Electrolysis Stack Mechanical Engineer to join our engineering team during this pivotal phase of scaling from R&amp;D to commercial deployment. You will lead the mechanical design, optimization, and testing of our next-generation CO2 electrolysis stacks, working at the intersection of electrochemistry, materials science, and mechanical engineering to deliver high-performance, manufacturable systems.</p><h2><strong>Key Responsibilities</strong></h2><p><strong>Design &amp; Development</strong></p><ul><li>Lead mechanical design engineering for CO2 electrolysis stack systems, including bipolar plates, manifolds, sealing systems, and compression assemblies</li><li>Create detailed 3D models and technical drawings using CAD software</li><li>Develop and optimize stack assembly procedures and manufacturing processes</li><li>Design pressurized gas systems including valves, piping, and pressure vessels in compliance with ASME BPVC and relevant industry standards</li></ul><p><strong>Analysis &amp; Optimization</strong></p><ul><li>Conduct computational fluid dynamics (CFD) modeling to optimize flow distribution and thermal management within stack assemblies</li><li>Perform structural finite element analysis (FEA) to ensure mechanical integrity under operational conditions</li><li>Execute tolerance analysis and develop Design for Manufacturing and Assembly (DFMA) strategies</li><li>Conduct Design Failure Mode and Effects Analysis (DFMEA) for stack components</li></ul><p><strong>Testing &amp; Validation</strong></p><ul><li>Lead build and testing of prototype stack systems from initial concept through validation</li><li>Develop comprehensive test protocols and Design Verification Plans &amp; Reports (DVP&amp;R)</li><li>Collaborate with process engineers to integrate instrumentation and control systems</li><li>Analyze performance data and implement design improvements based on test results</li></ul><p><strong>Documentation &amp; Quality</strong></p><ul><li>Maintain detailed engineering documentation including specifications, BOMs, and requirements traceability</li><li>Develop and maintain quality control procedures and inspection protocols</li><li>Create and conduct design reviews&nbsp;</li><li>Support technology transfer activities for manufacturing scale-up</li></ul><h2><strong>Required Qualifications</strong></h2><p><strong>Education &amp; Experience</strong></p><ul><li>Bachelor's degree in Mechanical Engineering, Chemical Engineering, or related field (Master's preferred)</li><li>5+ years of experience in mechanical design engineering, preferably in electrochemical systems, pressurized gas systems, or related technologies</li></ul><p><strong>Technical Skills</strong></p><ul><li>Proficiency in CAD software (SolidWorks, AutoCAD, or similar)</li><li>Strong experience with CFD analysis (ANSYS Fluent, COMSOL, or similar)</li><li>Solid background in structural FEA and mechanics of materials</li><li>Experience with tolerance analysis and statistical design methods</li><li>Familiarity with manufacturing processes including machining, photo etching,&nbsp;welding, and assembly</li></ul><p><strong>Core Competencies</strong></p><ul><li>Deep understanding of fluid dynamics, heat transfer, and mass transport phenomena</li><li>Experience with sealing and gasket design for high-performance applications</li><li>Strong analytical and problem-solving capabilities</li><li>Excellent project management and organizational skills</li><li>Outstanding written and verbal communication abilities</li></ul><h2><strong>Preferred Qualifications</strong></h2><ul><li>Experience with electrolysis systems (PEM, alkaline, or CO2 electrolysis)</li><li>Experience with full product development lifecycle from concept through manufacturing</li><li>Knowledge of electrochemical processes and cell stack design</li></ul><h2><strong>What We Offer</strong></h2><p><strong>Competitive Package</strong></p><ul><li>Competitive salary commensurate with experience</li><li>Equity participation</li><li>Health, dental, and vision insurance</li><li>Flexible PTO and parental leave policies</li></ul><p><strong>Professional Growth</strong><br></p><ul><li>Collaborative environment with world-class scientists and engineers</li><li>Professional development and conference attendance support</li></ul><p><strong>Work Environment</strong></p><ul><li>State-of-the-art R&amp;D facilities and equipment</li><li>Inclusive, mission-driven company culture</li><li>Direct impact on developing transformative climate solutions</li></ul><h2><strong>Join Our Mission</strong></h2><p>This is an exceptional opportunity to play a fundamental role in scaling breakthrough CO2 conversion technology that will help decarbonize aviation and chemical manufacturing. You'll work alongside a passionate team of innovators who are committed to creating real solutions for climate change while building a sustainable business.</p><p>If you're excited about applying your mechanical engineering expertise to solve one of the most important challenges of our time, we'd love to hear from you.</p><p></p><p><em>RenewCO</em><em>2</em><em> is committed to building a diverse and inclusive team. We welcome applications from all qualified candidates regardless of race, gender, age, religion, sexual orientation, or disability status.</em></p><p></p>

Mechanical Design Engineer (Electrochemical Systems)

About the Job

About the Company

RenewCO2

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